Overview
Machine operators set up, run, and monitor production equipment to safely meet quality and throughput goals. This guide helps HR managers, recruiters, and plant supervisors publish accurate, compliant machine operator job descriptions and duties that attract qualified talent.
Use the core responsibilities, industry-specific add-ons, and the copy-ready job description template below. You can go from blank page to publishable in minutes. Where safety and compliance matter most, we’ve included authoritative references—such as OSHA Lockout/Tagout and FDA HACCP—to build trust and reduce rework.
Core duties and responsibilities for machine operators
A strong machine operator JD prioritizes safety, quality, and output with clear, measurable expectations. Lead with responsibilities that most environments share, then tailor by machine type and industry.
- Follow safety procedures including Lockout/Tagout (LOTO), wear required PPE, and report hazards immediately.
- Set up and verify machine tooling/fixtures, perform start-up checks, and complete changeovers within target times.
- Operate equipment to standard cycle time; monitor parameters and make minor adjustments to minimize scrap.
- Inspect parts using calipers, micrometers, gauges; document results per the sampling plan to support first-pass yield targets.
- Complete production, quality, and downtime logs accurately in real time for traceability.
- Perform operator-level preventive maintenance (clean, lubricate, replace consumables); escalate issues per SOP to reduce unplanned downtime.
- Stage materials, manage part flow, and maintain a 5S work area to prevent errors and handling damage.
These duties set expectations for throughput, scrap, and quality. They also reinforce a safety-first culture.
The sections below expand each area so you can tailor details and metrics.
Safety-critical tasks
Operators must understand and apply energy control and hazard awareness on every shift. OSHA requires energy control procedures during servicing and maintenance under 29 CFR 1910.147. State that operators follow site LOTO procedures and never bypass guards or interlocks.
See OSHA’s Lockout/Tagout standard: https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.147. Reinforce PPE use (gloves, eye/ear protection, footwear), housekeeping, and near-miss reporting. These behaviors prevent incidents and build a strong safety culture.
Setup, operation, and changeover
Spell out setup verification such as tooling and fixture checks, sensor alignment, and coolant or air. Include start-up checks like first-off verification and required approvals. Define changeover timing and expectations.
Tie these steps to cycle time and scrap goals. For example, complete changeovers within X minutes and ramp to rate in Y cycles. Clarify the operator’s authority to adjust feeds, speeds, offsets, temperatures, or tension within defined limits.
Quality control and documentation
Operators should measure parts with calipers, micrometers, indicators, and gauges. They must verify against blueprints and control plans and tag defects per procedure. Reference NIST’s calibrations overview for best practices: https://www.nist.gov/calibrations.
Connect inspection cadence to first-pass yield and defect escape rate. Require accurate lot, material, and traceability documentation.
Maintenance and troubleshooting
Define operator PM tasks such as cleaning, lubrication, filter changes, and basic alignment checks. Set boundaries for troubleshooting and adjustments.
Require prompt escalation to maintenance for issues outside scope. This minimizes unplanned downtime and protects equipment. Encourage accurate downtime coding to support root cause analysis.
Material handling and workplace organization
Include staging of raw materials and WIP, correct labeling, and FIFO where applicable. Require 5S practices—sort, set in order, shine, standardize, sustain.
Good organization reduces motion, searching, and errors. It also improves safety and quality simultaneously.
Skills and requirements hiring managers should include
Codify what success looks like on day one and at 90 days. Clear machine operator requirements improve screening consistency and reduce turnover.
- Measurement tool proficiency (calipers, micrometers, gauges) and tolerance interpretation.
- Basic blueprint/diagram reading and documentation accuracy.
- Machine HMI familiarity and safe parameter adjustments within limits.
- Safety mindset (LOTO/PPE), quality discipline (sampling, defect tagging), and reliable attendance.
Beyond screening, show how these skills link to KPIs like first-pass yield and OEE (Overall Equipment Effectiveness). This aligns expectations from the start.
Technical competencies
List practical, observable abilities. Measure to tolerance (e.g., ±0.001 in/±0.02 mm). Read basic prints and control plans. Enter production data in ERP/MES.
Call out routine tool or offset changes, or temperature and tension adjustments. Familiarity with CNC HMIs, PLC indicators, or line controllers is a plus. Emphasize adherence to documented settings and change control.
Soft skills and teamwork
Highlight communication during shift handoffs and situational awareness around moving equipment. Expect disciplined problem-solving and timely escalation.
Operators should offer precise observations, such as sounds, alarms, and measurements. Collaboration with quality and maintenance helps resolve issues quickly.
Certifications and compliance
Where relevant, include forklift or pallet jack certification. Add OSHA-10/30 awareness for general industry and GMP/HACCP awareness in food production.
The FDA’s HACCP principles are the established framework for controlling hazards in food processing: https://www.fda.gov/food/hazard-analysis-critical-control-point-haccp/haccp-principles-application-guidelines. State that the employer provides required training and refreshers.
Duties by environment: customize for your industry
Most operators share core responsibilities. Duties vary by machine type and regulatory context.
Start with the core list, then add 3–5 environment-specific bullets. Focus on daily tasks and measurable outcomes.
- Identify machine family (CNC mill/lathe, filler/capper, extruder/molder, slitter/reel).
- Add key controls (offsets, temps/pressures, tensions/speeds) and changeover expectations.
- Include inspection tools and documentation cadence appropriate to the process.
CNC machining and metal fabrication
Add offset entry and tool changes. Note G/M-code familiarity and intermediate blueprint/GD&T understanding.
Specify inspection tools such as micrometers, bore gauges, and height gauges. Define sampling frequency and basic SPC charting where applicable. Mention recognized credentials such as NIMS (National Institute for Metalworking Skills): https://www.nims-skills.org/ to signal leveling and growth.
Packaging and warehouse operations
Emphasize changeovers on fillers, cappers, cartoners, labelers, and case packers. Include line clearance and lot traceability.
Add checks for label accuracy, date or lot codes, seal integrity, and weight control where applicable. Note coordination with material handlers and QA for holds and releases.
Food production and sanitation
Highlight sanitation steps and allergen controls. Call out monitoring of critical control points (CCPs) per HACCP plans.
Reference FDA HACCP principles to align with industry norms and audits. Include pre-op inspections, swab testing protocols, and documentation cadence to protect consumer safety.
Plastics, extrusion, and molding
Describe managing temperature and pressure profiles. Include screw speed or injection parameters and purging procedures.
Add mold changes and common defect identification with corrective actions. Examples include sink, voids, short shots, and flash. Provide part handling and cooling guidance to prevent deformation.
Safety and compliance language to include (LOTO, PPE, GMP)
Compliance statements belong in every JD to set expectations without overcommitting legal obligations. Keep them accurate, specific to the role, and supported by recognized standards.
- Adhere to Lockout/Tagout procedures during servicing or maintenance per OSHA 29 CFR 1910.147: https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.147.
- Wear required PPE and follow site safety rules; maintain a clean, organized work area.
- Follow site hearing conservation practices; note potential exposure to elevated noise in line with OSHA 1910.95: https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.95 and NIOSH resources: https://www.cdc.gov/niosh/topics/noise/.
- In food facilities, comply with GMPs and HACCP procedures: https://www.fda.gov/food/hazard-analysis-critical-control-point-haccp/haccp-principles-application-guidelines.
- Immediately report hazards, near misses, and injuries; participate in safety meetings and training.
These statements set expectations for safe behaviors and documentation. They also align with authoritative guidance.
Performance expectations and KPIs for machine operators
Tie duties to measurable outcomes so candidates know how performance is judged. Include a few operator-owned KPIs with ranges or examples to guide training and coaching.
- Throughput/output to standard rate, scrap rate %, and first-pass yield (FPY).
- Changeover time to target, unplanned downtime minutes, and OEE contribution.
- Safety and quality behaviors: near-miss reporting, defect escape rate, documentation accuracy.
Embedding these in the JD aligns hiring with plant objectives. It also clarifies day-one priorities.
Throughput, scrap, and first-pass yield
State targets plainly. For example, achieve X units per hour at standard cycle time with ≤Y% scrap and ≥Z% FPY after training.
Frame targets as goals supported by coaching and SOPs. They should guide focus, not gatekeep talent.
OEE and downtime
Operators influence Availability and Performance by starting on time and reducing minor stops. They also help by escalating quickly.
Ask operators to code downtime accurately and conduct basic PM. Following restart checklists protects quality and boosts OEE.
Safety and quality metrics
Encourage near-miss reporting and zero bypass of guards or interlocks. Require completion of quality checks on schedule.
Track defect escape rate to downstream processes and audit documentation accuracy. These daily habits shape culture and outcomes.
Education, training, and progression pathways
Set realistic entry requirements and show growth opportunities. Most employers hire based on aptitude, safety mindset, and coachability. Structured OJT then builds skills.
Entry requirements and on-the-job training
Typical entry requires a HS diploma or GED, basic math, and comfort with tools and measurements. Outline a first-90-days plan with clear sign-offs.
Week 1 covers safety and LOTO orientation with supervised start-up and shutdowns. Weeks 2–4 focus on basic setup and measurement sign-offs, including calipers, micrometers, and blueprint basics. Weeks 5–8 target independent operation at partial rate with quality documentation. Weeks 9–12 cover changeovers to time target and full-rate production with minimal scrap.
Define trainer sign-offs to confirm readiness for independent shifts.
Certifications and upskilling (NIMS, OSHA)
Use credentials to signal leveling, not to exclude talent unnecessarily. For CNC and metalwork, NIMS pathing validates measurement, setup, and machining competencies: https://www.nims-skills.org/.
OSHA-10/30 General Industry supports safety culture and hazard recognition. Cite adherence to OSHA standards and site-specific training, including LOTO 1910.147. In regulated industries, add GMP/HACCP and internal auditor training as appropriate.
Career path and pay progression
Map levels to complexity and autonomy. Operator I handles basic operation and measurement. Operator II adds changeovers, parameter adjustments, and troubleshooting. Operator III leads setups, mentors others, and assists with continuous improvement.
Benchmark ranges using the BLS Occupational Outlook Handbook (Metal and Plastic Machine Workers): https://www.bls.gov/ooh/production/metal-and-plastic-machine-workers.htm. Tie raises to skills, credentials, and demonstrated KPI ownership.
Compensation, shifts, and scheduling considerations
Be transparent about pay philosophy, shift expectations, and overtime so candidates self-select effectively. Clear scheduling language reduces early attrition.
Pay ranges and differentials
Present a market-informed range. Note that final pay depends on experience, shift, and skills such as setup, changeover, inspection, and certifications.
Where applicable, state shift differentials, such as 2nd or 3rd shift premiums, without overpromising. Reference BLS OOH data for benchmarking context. Consider sign-on or retention incentives for off-shifts if the local market is tight.
Shift patterns and overtime
Specify whether roles are 1st, 2nd, or 3rd shift. Clarify weekend, rotating, or continental schedules.
Set expectations for planned overtime during peak periods. Note any required weekend or holiday coverage. Clarity prevents surprises and supports staffing stability.
Physical demands and ADA considerations
List essential physical functions. Examples include standing for most of the shift, lifting or pushing up to X lbs with or without assistance, reaching, bending, and repetitive motions.
State that reasonable accommodations may be made to enable individuals with disabilities to perform essential functions, consistent with ADA. Avoid discriminatory phrasing and focus on job-related requirements.
Machine Operator job description template
Use this copy-ready scaffold in your ATS, then add the industry-specific snippets below to customize. Keep the responsibilities concise and measurable, and separate must-haves from nice-to-haves.
Responsibilities section
- Follow all safety procedures, including Lockout/Tagout, and wear required PPE.
- Set up machines, verify tooling/fixtures, and complete changeovers within target time.
- Operate equipment to standard rate; adjust parameters within limits to reduce scrap.
- Inspect parts using calipers, micrometers, and gauges; document results per sampling plan.
- Record production, quality, and downtime data accurately and on time.
- Perform operator-level PM (cleaning, lubrication) and escalate issues promptly.
- Stage materials/WIP, maintain a clean 5S work area, and support line clearance/traceability.
- Participate in shift handoffs, problem-solving, and continuous improvement activities.
A short, prioritized list keeps the posting scannable while signaling accountability and growth.
Requirements section
- HS diploma/GED; 1+ year manufacturing experience preferred (entry-level considered).
- Able to read basic blueprints and use calipers/micrometers to verify dimensions.
- Comfortable with machine HMIs and following documented settings/SOPs.
- Strong safety and quality habits; reliable attendance and communication.
- Nice to have: forklift certification; OSHA-10/30; CNC or NIMS exposure; GMP/HACCP awareness (food).
Separate must-haves from nice-to-haves to widen the qualified applicant pool without diluting standards.
EEO, safety, and work conditions boilerplate
We are an Equal Opportunity Employer. All employment decisions are based on qualifications, merit, and business needs.
This role works in a manufacturing environment with moving equipment and may involve exposure to elevated noise; hearing protection may be required in accordance with OSHA 1910.95. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. PPE will be provided; employees must follow all safety rules and procedures.
Example snippets for specialized roles
Use these add-ons to tailor the template quickly. Insert them under Responsibilities or Requirements to reflect your environment without rewriting the entire post.
CNC machine operator
Include language such as: “Set and adjust tool and work offsets within ±0.001 in to meet blueprint tolerances.” “Perform in-process inspection every 10–20 pieces using micrometers, indicators, and height gauges; chart critical dimensions (SPC).” “Change tools, probe, and edit wear offsets as needed; escalate nonconforming conditions per control plan.”
Food production machine operator
Include language such as: “Execute pre-op inspections and sanitation steps; document results per HACCP plan.” “Monitor CCPs (time/temperature/weight) and record readings on the defined cadence; hold and tag any suspect product.” “Follow allergen controls, lot traceability, and line clearance procedures at each changeover.”
Packaging/reel/slitter operator
Include language such as: “Set web path and tension; verify splice quality and edge alignment to spec.” “Complete changeovers on labelers/inkjet/date coders within target time; verify code accuracy every hour.” “Inspect seal integrity, weights, labels, and case counts; document results and correct deviations.”
Interviewing and evaluation checklist
A structured, consistent approach improves quality of hire and fairness. Use this checklist to validate safety mindset and core skills before making an offer.
- Safety orientation: discuss LOTO/PPE; confirm candidate’s prior exposure and actions in hazardous scenarios.
- Hands-on measurement: verify caliper and micrometer use to a stated tolerance.
- Blueprint basics: read a simple print and identify a few critical dimensions/finishes.
- Mock changeover/startup: talk through steps, documentation, and first-off inspection.
- Problem-solving: walk a downtime or scrap scenario; listen for escalation and data use.
- Culture fit: assess reliability, communication, and shift flexibility.
Document observations against consistent criteria to support equitable decisions.
Practical assessment ideas
Short, practical tasks reveal real proficiency. Keep tests simple, timed, and aligned to actual duties.
- Measure three sample parts with calipers and micrometers; record to the nearest 0.001 in.
- Interpret a basic print: identify datum, tolerance callout, and one critical feature.
- Simulate changing an offset or adjusting a parameter on a demo HMI (no live machine).
- Sequence a line changeover verbally: line clearance, setup, first-off, documentation.
- Identify defects from photos/samples and propose a first troubleshooting step.
Score with a rubric (accuracy, safety, process discipline) rather than gut feel.
Provide a brief summary of results and capture trainer notes to support hiring decisions.
Behavioral questions tied to safety and quality
Behavioral questions uncover habits and values. Ask for STAR responses (Situation, Task, Action, Result) to evaluate depth.
- Tell me about a time you stopped a machine for safety—what did you do and why?
- Describe a near miss you reported. What changed afterward?
- Share a time you found out-of-tolerance parts. How did you handle containment and rework?
- When you couldn’t hit rate, how did you troubleshoot and escalate?
- Tell me about a changeover you improved. What was the impact?
Listen for ownership, communication, and alignment to SOPs and escalation paths.
Close by explaining next steps and timeline so candidates know what to expect.
Reference and skills verification
Call previous supervisors to confirm tool proficiency, adherence to LOTO/PPE, documentation habits, and reliability. Cross-check titles, machines run, changeover responsibilities, and inspection cadence. Ask about KPI ownership (scrap, FPY, downtime) to validate claims against your role’s expectations.
FAQs
Machine operator vs machinist: what’s the difference?
A machine operator runs and monitors equipment within defined settings. A machinist programs, sets up, and fabricates parts with greater autonomy and precision.
If you need advanced setup, tight tolerance offsets, complex materials, or programming, post for a Machinist or a CNC Operator II/III. For standardized production with defined SOPs, a Machine/Production Operator is usually right.
What training do operators need before working independently?
Expect formal safety onboarding, including LOTO awareness. Include supervised startups and shutdowns, plus measurement and blueprint sign-offs.
Many plants require 2–4 weeks to reach partial independence. It often takes up to 90 days to master changeovers, documentation cadence, and rate or scrap goals.
How do I write an attractive job description quickly?
Start with the core responsibilities list. Then drop in 3–5 specialty snippets for your environment and add 2–3 KPIs, such as rate, scrap, and changeover time.
Keep requirements realistic. Name shift schedules and differentials. Include clear safety and compliance language (LOTO, PPE, HACCP where relevant) with links to reputable standards.


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